Originally Posted by Hhug19
So I want to shrink my port volume and was going to add 1/2" sections to either side of the port. What sort of material should (or could) I use to coat the ends of the port so they look like one piece. Can I use a body filler or something like glass bondo on the ends and sand it down?
Any recommendations or tips would be appreciated.
I've done it before using 1/2" pieces of mdf screwed/glued to the port wall. I filled gaps between the pieces with wood glue & saw dust paste, then sanded it and went over it with bondo, then sanded again. After I was done you couldn't even tell.
I've even thrown a whole box on the table saw and cut a whole panel off, cut the depth down 1/2", then reused the panel. Couldn't even tell. You can add another baffle that covers the whole face of the box and use a router with a flush trim bit to cut your new(smaller) port
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